About Vertical Continuous Casting Machines
In order to cater to the diversified requirements of our esteemed patrons, we have been able to manufacture, export and supply a superlative range of Vertical Continuous Casting Machines. These machines are designed by our experienced professionals using hi-tech machines and optimum grade components. We are also engaged in manufacturing these machines in various specifications as stated by our patrons. Vertical Continuous Casting Machines offered by us are reckoned for the following quality features:
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Optimum performance
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Accurate operation
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Minimal maintenance
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Longer service life
Advanced Automation for Efficient CastingThe machines PLC-controlled system with HMI empowers users to precisely manage casting parameters and operating speeds ranging from 1 to 4 meters per minute. Whether youre working with copper, aluminum, or alloys, the setup delivers consistent, repeatable results while streamlining workflow and minimizing operator intervention.
Rugged Construction & Superior Build QualityBuilt with a welded heavy-duty MS steel frame and featuring a polished or coated exterior, this casting machine delivers long-lasting durability under demanding industrial conditions. With a weight capacity of up to 6800 kg and integrated surface treatments, it is engineered for sustained, intensive operation and stability.
Versatile Applications Across IndustriesIdeal for manufacturing billets, rods, and tubes, these machines process a diverse range of metals including copper, brass, bronze, and aluminum. Its industrial capacity (28 tons/hr) and temperature tolerance (up to 1300C) make it suitable for metal foundries, automotive parts manufacturing, and export operations.
FAQs of Vertical Continuous Casting Machines:
Q: How does a Vertical Continuous Casting Machine with pressure operate?
A: The machine operates autonomously through a PLC and HMI system, using standard hydraulic or mechanical pressure to continuously pour molten metal vertically into molds. Integrated systems manage cooling, lubrication, and remote monitoring, ensuring precise and uninterrupted casting cycles.
Q: What types of metals and shapes can be produced using this machine?
A: This casting machine is suitable for processing copper, brass, bronze, aluminum, and various other metal alloys. It manufactures billets, rods, and tubes, making it versatile across different industrial requirements and applications.
Q: When is it advisable to use a Vertical Continuous Casting Machine?
A: This machine is ideal for high-volume, continuous production environments where consistent quality, automation, and reliability are required. Industries such as foundries, automotive, and metallurgy benefit from its ability to sustain demanding casting operations.
Q: Where can Vertical Continuous Casting Machines be installed and who supplies them in India?
A: These machines can be installed in industrial settings such as metal foundries and manufacturing plants. In India, they are available through authorized dealers, exporters, importers, manufacturers, suppliers, traders, and wholesalers.
Q: What is the process flow for casting using this machine?
A: The process starts with molten metal being fed into the vertical mold. The integrated hydraulic/mechanical pressure ensures smooth filling. As the metal solidifies, automatic cooling and lubrication systems manage heat and reduce friction, while the finished product is extracted at a controlled speed.
Q: What are the benefits of using the PLC-controlled system and advanced connectivity options?
A: The PLC and HMI interface enables precise control over operations, reducing manual intervention and errors. Ethernet/Modbus connectivity facilitates remote monitoring and diagnostics, enhancing efficiency, productivity, and predictive maintenance capabilities.
Q: How does the integrated water circulation cooling system work?
A: The built-in water circulation system efficiently manages the high operating temperatures (up to 1300C), rapidly cooling the newly cast product and maintaining operational stability throughout the process.