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Vertical Casting Machine system

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MOQ : 1 Unit

Vertical Casting Machine system Specification

Noise Level
75 dB

Control System
PLC Control

Drive
Electric Motor Driven

Power Rating
15 kW

Connectivity Options
Ethernet, USB

Motor Power
7.5 kW main drive

Lubricating System
Centralized Automatic Grease Lubrication

Frequency
50 Hz

Production Capacity
500 kg/hour

Accuracy
0.2 mm

Machine Type
Vertical Casting

WorkingSpeed
Variable, up to 3 m/min

Operating Temperature
Up to 1200C

Cooling System
Integrated Water Circulation

Voltage
380 V

Product Type
Vertical Casting Machine System

Technology
Advanced Vertical Casting

Power Source
Electric

Power
15 kW

Pressure
Customizable up to 200 bar

Surface Treatment
Powder Coated

Dimension (L*W*H)
2500 mm x 1200 mm x 2200 mm

Weight (kg)
3200 kg

Color
Industrial Grey

Vertical Casting Machine system Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
1 Unit Per Month

Delivery Time
5 Week

Packaging Details
Wooden Box Packaging.

Main Export Market(s)
Australia, South America, Eastern Europe, Middle East, Africa, Western Europe, Central America, Asia

Main Domestic Market
All India

About Vertical Casting Machine system

We are reckoned in this competitive market as an ace manufacturer, supplier and exporter of Vertical Casting Machine. Used in different working specifications, these machines are developed with utmost accuracy and perfection with the help of our skilled team of professionals. Available in varied models and casting capacities, these machines are demanded in wire, cable and refrigeration industries. To deliver high on quality and zero side effect machines, we follow a line of quality assuring steps. Some features of this Vertical Casting Machine are as follows:

Easy installation
Smooth operation
Longer service life
Rugged construction

Other details:
Highest Quality

The unique features of the VIVA Upward Vertical Continuous casting Process combine to produce Semi-Finished Rods and Hollow Bars of High and Consistent Quality.

Oxygen Free 8mm to 40 mm rods and hollow tube are cast from red berry scrap or cathodes (Electrolytic Copper, Brasses 63:37) insuring high conductivity for use in wire, cable and refrigeration industries. The heated crucible is charged with the feedstock. Molten metal passes through the die mounted at the lower end of the super coolers. Moving withdrawal unit mounted on the platform is precisely controlled by sequence controller, hydro motor/servo motor and DC motor drive. Controlled coiler up to 3 metric ton for 8 mm to 19mm copper rods are offered. More than 84 VIVA CASTERS have been commissioned in INDIA, BANGLADESH, THAILAND & EAST AFRICA.

We can make UP CASTERS to suit your specific capacity requirement and application. Ranging from 30 kg/hr (one strands) to 480 Kg/hr (16 Strands) capacity.

Machine Range / Model	Power rating / KVA	Crucible Capacity	Rod Dia. Min-Max	Max no of Dies	Max no of strands	Melting/ casting capacity	Max Temp		Typical Application
VVC-60	80	400	8-40	2	2	60	1400	Rod & Tube
VHC-90	125	600	8-40	3	3	90	1400
VHC-120	170	1000	8-40	4	4	120	1400

Advanced Vertical Casting Technology

This machine utilizes the latest vertical casting technology, providing efficient and precise metal casting solutions. With its PLC-based control system and variable working speeds, it ensures consistent product quality while maximizing production output. The robust construction and integrated systems make it a reliable option for continuous industrial deployment.

High Performance and Versatile Design

Customizable features such as pressure settings up to 200 bar, variable production speed, and an efficient cooling system allow for adaptation to diverse casting requirements. Its powder-coated industrial grey finish ensures durability, while the spacious dimensions and considerable weight emphasize stability during operation.

Connectivity and Control

The Vertical Casting Machine is equipped with Ethernet and USB connectivity, allowing for streamlined integration into modern manufacturing workflows. Users benefit from centralized monitoring and precise adjustments through the advanced PLC control system, enhancing productivity and safety.

FAQs of Vertical Casting Machine system:

Q: How does the Vertical Casting Machine system maintain high-precision casting?

A: The machine achieves high precision through its advanced vertical casting technology and PLC-controlled operations, delivering accuracy within 0.2 mm. Integrated features like variable speed control and automated grease lubrication further ensure consistent product results.

Q: What benefits does the integrated water cooling system provide during casting?

A: The water circulation cooling system ensures stable operating temperatures up to 1200C, effectively reducing thermal stress on components and maintaining process reliability for prolonged operation.

Q: Where can this vertical casting machine system be effectively installed or used?

A: Designed for industrial environments, this machine is suitable for use in metal processing plants, foundries, and manufacturing units across India, especially where high-volume, precision casting is required.

Q: What is the process for controlling and adjusting machine parameters?

A: Operators use the PLC-based control system and the variable speed settings to precisely manage casting parameters such as pressure, speed, and temperature, adapting the machine for different production runs and materials.

Q: When should regular maintenance be performed on the system?

A: Routine maintenance should be scheduled based on production intensity, with regular checks of the grease lubrication, water cooling, and electrical systems ensuring long-term reliability and optimal operation.

Q: How does Ethernet and USB connectivity enhance machine usage?

A: Ethernet and USB ports facilitate seamless integration with factory management software, data logging, and remote monitoring, improving operational oversight and making system updates more accessible for manufacturers and suppliers.

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